Glass-fused-to-steel storage tanks (GFS) are a reliable and durable storage solution. Phillips Tank & Structure (PTS) specializes in the installation and repair of glass-fused storage tank systems in the United States, its territories, and the Pacific Island nations. With a focus on engineering excellence, PTS works closely with clients to deliver tailored storage solutions that meet their unique needs.
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Glass-fused bolted water tanks have become increasingly popular in recent years because they offer a superior solution for liquid storage. These tanks are designed to store potable water, provide fire protection, and meet the storage needs of various industries. The glass-fused coating provides excellent corrosion resistance, making these tanks suitable for storing a wide range of substances.
Glass-fused bolted water tanks are storage tanks that feature a glass-fused coating on the interior and exterior of the tank. The tank itself is made of bolted steel panels, which are assembled on-site. The glass-fused coating, created by fusing glass enamel to the steel panels at a high temperature, is applied to the steel panels, providing a smooth and durable surface that is resistant to corrosion. These tanks are designed to meet industry standards for liquid storage and can be customized to meet specific storage needs. They are available in various sizes and configurations, making them suitable for a wide range of applications, including potable water storage, fire protection, industrial storage, and wastewater storage.
GFS bolted water tanks typically have an aluminum geodesic dome or bolted steel roof. Bolted tanks provide an efficient and cost-effective solution for storing large volumes of water and ensuring a steady supply to communities. The glass-fused coating on steel tanks ensures the water remains clean and free from contamination, meeting the high standards required for municipal water storage. With their durability and corrosion resistance, Glass-Fused Bolted Tanks offer a long-term solution for municipal water storage needs.
The glass-fused coating provides excellent corrosion resistance, ensuring the integrity of the tank and preventing leaks or contamination when in use for industrial applications like the storage of chemicals and wastewater treatments. Glass-fused-to-steel tanks are also suitable as dry bulk storage silos for grain storage, cement, or minerals. The tanks can be customized to meet the specific requirements of the material being stored, providing a secure and efficient storage solution. Whether it's for chemical storage or dry bulk storage, Glass-Fused Bolted Tanks offer the durability, corrosion resistance, and customization options needed for industrial storage applications.
At PTS we “Lead with Engineering.” Because no two tank projects are alike, our industry-leading Engineering Group custom designs each tank to meet the needs of the application. A wide range of accessories are available to meet the needs of your facility, such as roof hatches, gauging, temperature probes, nozzles, tank access ladders, and platforms. The manufacturing process begins with the fabrication of the bolted steel panels, which are coated with a glass enamel in a high-temperature fusion process.
The glass enamel coating is chemically inert, and provides excellent resistance to chemicals, UV rays, and harsh environmental conditions. The glass-fused coating also creates a smooth surface that is easy to clean. By combining the strength of the bolted steel panels with the durability of the glass coating, glass-fused bolted tanks are able to withstand the test of time and provide reliable storage for various liquids. The glass-fused technology ensures that these tanks can perform optimally in different environments, making them a durable and long-lasting choice.
The installation of bolted tanks steel begins with the preparation of the site and the construction of a stable foundation for the tank. Construction of glass-fused bolted tanks have a strong safety record due to the storage tank panels being assembled at ground level and jacked upwards as they are completed.
The foundation must be able to support the weight of the tank and the stored liquid. Typically, a short ring with bolting holes is embedded into the concrete foundation.
Visual inspections are conducted to assess the site and ensure that it is suitable for tank installation. The site should be free from any obstructions or hazards that could interfere with the installation process or compromise the tank's integrity.
Assembling bolted storage tanks involves a step-by-step process that requires skilled construction crews with experience in bolted tank installation. Here is a guide to the assembly process:
Foundation Construction: Ensure that the foundation is installed according to industry standards and guidelines. Conduct visual inspections to confirm the suitability of the site for tank installation.
Panel Delivery: Deliver the tank panels to the site. Panels are typically delivered flat and are easily transported.
Panel Assembly: Construction crews carefully align the panels and tighten the bolts to ensure a secure and watertight assembly.
Roof or Dome Installation: Install the bolted roof or aluminum geodesic dome if applicable.
Internal and External Components: Install any necessary internal and external components, such as manholes, nozzles, and valves. These components must be properly installed and tested to ensure their functionality.
Leak Testing: Conduct a visual inspection of the tank and fill it with water to check for any leaks. This step ensures that the tank is safe and ready for use.
Throughout the assembly process, construction crews follow industry standards and guidelines to ensure a successful and safe installation. The expertise and experience of these crews contribute to the reliability and durability of Glass-Fused Bolted Tanks.
Glass-fused bolted tanks are known for their superior quality and durability.
To maximize the lifespan of your glass-fused bolted tank, it is crucial to prioritize maintenance and proper care. The corrosion resistance of the glass enamel helps prevent damage and extends their lifespan. Regular visual inspections and maintenance checks should be conducted to identify any signs of corrosion or damage.
In addition to routine maintenance, it is important to follow best practices for tank usage. Avoid storing materials that could potentially cause damage to the enamel coating. Proper cleaning and maintenance procedures should also be followed to prevent the buildup of sediment or other contaminants.
GLS tanks are durable, corrosion resistant, and can store potable water, wastewater and industrial chemicals. There is a definite procedure to be followed when installing a GLS tank so that it can work as expected. Continue reading to understand the process of GLS tank supply and installation.
1. Planning and Site Preparation
Choosing the right location is important because the ground must be capable of holding the weight and size of the tank.
● Site Survey: Carry out a comprehensive survey to evaluate soil characteristics such as stability and drainability as well as the presence of any barriers. Make sure that the site meets all the existing legal requirements.
● Foundation Design: Normally a concrete footing is provided to bear the load of the tank. The foundation should be firm so that the structure of the tank under construction will not be affected in any way.
2. Selecting the Right Tank
This includes factors such as the size, capacity, and the type of material that the tank will be made of.
● Determine Capacity: Determine how much storage will be required now and how much will be required in the future. GLS tanks can be of small capacity for houses or can be very big for industrial usage.
● Material Specifications: Check that the glass lining is appropriate for the liquid that will be placed in it. They should be able to withstand corrosion and chemical reactions hence making the lining long lasting.
3. Delivery and Inspection
One needs to coordinate the delivery of the GLS tank and thoroughly inspect it too.
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● Transportation: GLS tanks also need to be transported in a certain manner because they are very big and heavy. Be very gentle with the tank to ensure that the glass lining of the tank is not broken during transportation.
● Inspection: After delivering inspect it for any damage, especially the glass lining of the tank. These could be cracks or small chinks that might cause leakage in the future. Ensure there are no concerns with the supplier before the installation process begins.
4. Assembly and Installation
The next step is the construction of the various components before it is set into the intended site.
● Panel Assembly: To begin with, one ought to join the base panels to the base of the building and fasten them accordingly properly. Utilize the right material and sealants that are capable of providing as much as leak proofing the seams between panels. But, always ensure to abide by the structural setup of the manufacturer.
● Roof Installation: Following assembling the side panels, put in the roof this might be conical, dome or flat based on the style of the tank. The next step in roof inspection is the security of all roofs as well as all their installation parts and the guarantee of the sections being tightly closed.
● Internal Fittings: Proceed with internal fixings such as internal ladders, nozzles, and overflow pipes if provided for in the design. All these are good to have in maintenance and optimum running of the components.
5. Testing and Commissioning
The last process of the construction of a tank is to conduct tests and commission the tank.
● Leak Testing: Observe whether it leaks out or the pressure drops; this is referred to as a hydrostatic test.
● Final Inspection: The external and internal parts of the fittings, seals and the structural surface have to be thoroughly examined to meet the safety and functionality required.
● Commissioning: The tank is then allowed for use after passing all tests that may be conducted on it. Schedule it during the first few times of use to check for its functionality.
Conclusion
The process of the GLS tank supply and installation is very professional work that involves planning the installation carefully, assembling the product with high accuracy and testing the product methodically. By adhering to these few guidelines one is assured of getting the best storage from his/her GLS tank. Even, engaging the experts will add more strength to the tank’s supply and installation in GLS practice so that the tank will be followed by all requirements in an efficient way.
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The service life of Glass-Fused-to-Steel (GFS) tanks is a complex and multifaceted topic influenced by various factors, including the quality of manufacturing, the environment in which the tanks are installed, maintenance practices, and more. These tanks are widely used in industrial, municipal, and commercial applications for storing liquids such as water, wastewater, chemicals, and various industrial fluids. Their longevity is a critical consideration for the economic and operational viability of these installations.However, when properly designed, constructed, and maintained, GFS tanks have a long service life that can range from 30 to 50 years or even longer.
The service life of GFS tanks heavily depends on the quality of their manufacturing processes. These tanks are constructed by fusing a layer of glass onto the surface of steel panels. The quality of this fusion process plays a significant role in determining the tanks' resistance to corrosion, abrasion, and chemical attack. Properly manufactured tanks with a uniform and well-adhered glass layer are more likely to have a longer service life.
One of the primary advantages of GFS tanks is their exceptional resistance to corrosion. The glass layer acts as a barrier between the stored liquid and the steel substrate, preventing the tank from corroding even when exposed to aggressive chemicals or harsh environmental conditions. This corrosion resistance contributes significantly to the tanks' longevity.
The environment in which GFS tanks are installed can greatly impact their service life. Tanks located in mild, non-corrosive environments are likely to have longer lifespans compared to those situated in highly corrosive or aggressive environments. Factors such as temperature fluctuations, humidity levels, and exposure to chemicals can all influence the rate of deterioration of the glass and steel components.
Regular maintenance and inspections play a vital role in extending the service life of GFS tanks. Inspections help identify any signs of damage or wear, allowing for timely repairs or replacements of damaged components. Proper maintenance practices, such as cleaning the tanks and performing routine checks, can prevent the accumulation of corrosive substances or debris that could compromise the glass and steel surfaces.
The type of liquid stored in these tanks also impacts their service life. Some chemicals may have adverse effects on the glass layer or steel substrate, leading to accelerated deterioration. Tanks that store chemicals for which they are specifically designed and coated will generally have a longer service life.
The integrity of the glass coating is essential for the longevity of GFS tanks. Any cracks, chips, or defects in the glass layer can expose the underlying steel to the stored liquid, potentially leading to corrosion. Proper installation techniques and regular inspections to detect and address any coating imperfections are critical.
External factors such as physical impacts, seismic activity, and extreme weather conditions can also affect the service life of these tanks. Proper engineering and installation methods, including the use of appropriate foundations and support structures, can mitigate the impact of such external forces.
The installation process itself plays a role in determining the tanks' service life. Improper installation techniques, such as inadequate sealing or poor adhesion of the glass layer, can lead to premature failure. Ensuring that tanks are installed according to manufacturer guidelines and industry best practices is essential.
The cost-effectiveness of GFS tanks is often evaluated based on their total cost of ownership over their service life. While these tanks can have a higher upfront cost compared to traditional options, their extended service life, lower maintenance requirements, and reduced need for replacement can lead to long-term cost savings.
The service life of Glass-Fused-to-Steel (GFS) tanks is influenced by a variety of factors, including manufacturing quality, corrosion resistance, environmental conditions, maintenance practices, chemical compatibility, coating integrity, external forces, installation quality, and economic considerations. While it's challenging to provide an exact numerical value for their service life, well-designed, properly installed, and well-maintained GFS tanks can potentially last several decades or more. However, individual cases may vary, and it's recommended to consult with manufacturers and industry experts to assess the expected service life for specific applications.
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